Hidden production losses are already reducing your production capacity.
Lean2S helps manufacturers identify hidden downtime, unstable flow and recurring hidden losses using real-time machine data.
- See hidden stoppages minute by minute
- Identify where production flow actually slows down
- Focus improvements on the real bottleneck
- Replace assumptions with objective production data
Free guide: Learn how hidden losses are captured, structured and turned into practical improvement actions.
Get the production visibility guide
Real production data often reveals losses that never appear in manual reports.
What improves when you track your machines in real time
Typical results seen within 2–3 months of real-time monitoring:
-25%
Less firefighting in daily operations
Clear visibility
You finally see where time is lost
+20%
More stable production flow
No waiting
No delays between process steps
Real results from real plants
Anonymous case studies — all results verified by our team
PRINT BINDING MANUFACTURER · LARGE ENTERPRISE · EASTERN EUROPE
64% fewer operators needed on the binding line — within 3 months.
Undetected machine stoppages kept staff tied to manual monitoring. People were reassigned to understaffed areas across the plant.
CUSTOM FURNITURE MANUFACTURER · SME · LITHUANIA
+30% production flow per hour. Overtime eliminated — in 2 months.
Hidden micro-stoppages were slowing output without anyone noticing. Real-time data made them visible and fixable.
PROJECT FURNITURE MANUFACTURER · LARGE ENTERPRISE · LITHUANIA
CNC availability: 50% → 75% in 1 month. Night shift eliminated.
4 machines monitored. Stoppages discussed directly with operators. Same output achieved faster — overnight double-rate pay saved.
FURNITURE MANUFACTURER · LARGE ENTERPRISE · LITHUANIA
3 shifts produced more than 4 shifts did before.
One full shift was being lost to equipment failures caused by no time for preventive maintenance. Lean2S made the problem visible — and solvable.
Technical FAQ for Plant Managers
Yes. Lean2S works with both new and older machines — no PLC integration required.
Your team connects the system using simple instructions and standard sensors. No changes to your equipment are needed.
If needed, we provide guidance via Teams during setup.
Most teams complete the initial setup in a few hours.
You receive a ready-to-use Lean2S kit, clear instructions, and optional support from our team.
Data collection starts immediately after setup.
Lean2S is designed for SME manufacturers and typically costs significantly less than traditional MES or enterprise OEE systems.
During the 3-month trial, we provide a Lean2S kit and guide your team through setup and first steps.
We configure the system, help structure downtime tracking, and support you in understanding the data.
After the trial, you decide based on real results.
If you choose to continue, the setup becomes a standard deployment:
- One-time onboarding (setup, training, rollout support): €600
- Router rental: €40/month
- Per connected machine: €10–30/month
If you decide not to continue, you pay nothing for the trial setup.
Most companies identify 15–30% hidden production capacity within the first 2–3 months.
The biggest impact usually comes from small, previously invisible disruptions — not major failures.
Lean2S helps you see where time is lost and what actions actually improve output.
If you don’t see real value during the trial, you simply stop.
There are no onboarding costs and no long-term commitments.
The trial is designed to let you evaluate the system with real data before making any decision.